Search

Lithium Battery State of Charge Limits in 2025 and 2026

Posted on 10/21/2024 by Lion Technology Inc.

Lithium Batteries: IATA Rules and Recommendations for 2025, 2026

For the 2025 Edition of the Dangerous Goods Regulations, IATA added new recommendations related to lithium ion batteries in air transportation. IATA now recommends that shippers of lithium-ion batteries packed in or with equipment (UN 3481), or in vehicles (UN 3556), abide by a limit on state-of-charge in air transportation.

Effective January 1, 2026, some of the currently recommended state-of-charge limits become mandatory requirements. A 30% state-of-charge limit already applies to lithium batteries shipped alone by air (UN 3480). 

Lithium Battery State of Charge Limits in 2025 and 2026

Recommended Limits for 2025

As of this year, the IATA DGR recommends that shipments of the following be offered for transport at a state of charge not exceeding 30% of their rated design capacity:

  • UN 3481, lithium ion batteries packed with equipment  
  • UN 3481, lithium ion batteries contained in equipment * 
  • UN 3556, Vehicle, lithium ion battery powered * 

* An "indicated battery capacity" not exceeding 25% is also acceptable. 

Mandatory Limits in Effect January 1, 2026

Starting January 1, 2026, shipments of the following must be offered for transport at a state of charge not exceeding 30% of their rated design capacity: 

  • UN 3481, lithium ion batteries packed with equipment where the cells/batteries have a Watt-hour rating greater than 2.7 Wh. 

Starting January 1, 2026, shipments of the following must be offered for transport at a state of charge not exceeding 30% of their rated design capacity or an indicated battery capacity not exceeding 25%:  

  • UN 3556, Vehicle, lithium ion battery powered where the battery has a Watt-hour rating greater than 100 Wh. 

While the mandatory limits apply to some lithium battery shipments only starting in 2026, IATA will continue to recommend that all shipments referenced above be offered a state of charge not exceeding 30%.

The official summary of significant changes to the IATA DGR for 2025 is available. IATA Packing Instructions (PI) 965, 966, and 967 for lithium ion battery shipments were updated to reflect the new recommendations (and 2026 requirements):

Significant Changes and Amendments in the 66th Edition DGR (2025)
New: Significant Changes and Amendments in the 67th Edition DGR (2026) 


Online Training to Ship Lithium Batteries shipping lithium batteries online training hazmat training

The Shipping Lithium Batteries Online Course provides hazmat general awareness, security awareness, and function-specific training to help satisfy US DOT (49 CFR), IATA DGR, and IMDG Code training mandates for logistics leaders and hazmat employees involved in shipping lithium batteries by ground, air, and/or vessel. 
 

Find a Post

Compliance Archives

Lion - Quotes

Lion is easily and consistently the best option for compliance training. I've learned new information from every instructor I've had.

Rachel Mathis

EHS Specialist

My experience with Lion training, both online and in the classroom, is that they are far better organized and provide a better sequential explanation of the material.

Robert Roose

Manager, Dangerous Goods Transportation

Our instructor was very dynamic and kept everyone's interest. Hazmat shipping can be a dry, complicated topic but I was engaged the entire time.

Kimberly Arnao

Senior Director of EH&S

Having the tutorial buttons for additional information was extremely beneficial.

Sharon Ziemek

EHS Manager

Attending Lion Technology classes should be mandatory for every facility that ships or stores hazmat.

Genell Drake

Outbound Lead

The workshop covered a lot of information without being too overwhelming. Lion is much better, more comprehensive than other training providers.

George Alva

Manufacturing Manager

I love that the instructor emphasized the thought process behind the regs.

Rebecca Saxena

Corporate Product Stewardship Specialist

I can't say enough how pleased I was with this course! Everything finally makes sense.

Kim Graham

Lab Manager

Excellent class, super instructor, very easy to follow. No rushing through material. Would like to take his class again.

Lawrence Patterson

EH&S Facility Maintenance & Security Manager

Lion provided an excellent introduction to environmental regulations, making the transition to a new career as an EHS specialist less daunting of a task. Drinking from a fire hose when the flow of water is lessened, is much more enjoyable!

Stephanie Weathers

SHE Specialist

Download Our Latest Whitepaper

Just starting out with shipping lithium batteries? The four fundamental concepts in this guide are the place to start.

Latest Whitepaper

By submitting your phone number, you agree to receive recurring marketing and training text messages. Consent to receive text messages is not required for any purchases. Text STOP at any time to cancel. Message and data rates may apply. View our Terms & Conditions and Privacy Policy.