Lion will be closed on Monday, February 16, 2026. Online training support is available via support@lion.com.
Search

PHMSA Revises DOT-39 Hazmat Cylinder Safety Alert

Posted on 4/24/2017 by Roger Marks

The US DOT Pipeline and Hazardous Materials Safety Administration (PHMSA) is revising a safety advisory issued in December 2016 for hazmat shippers and users of DOT Specification 39 (DOT-39) cylinders. In the Federal Register today, PHMSA clarified the following:
 
“DOT-39 cylinders exceeding 75 in.3 (1.23 L) should not contain liquefied flammable compressed cycloproprane, ethane, or ethylene, or liquefied petroleum gases. PHMSA advises against filling or transporting of these gases in DOT-39 cylinders when the cylinder’s internal volume exceeds 75 in.3 (1.23 L).”

See the revised
PHMSA Safety Alert in the Federal Register.

The safety notice aims to address the risk posed by larger volumes of liquefied flammable compressed gases in cylinders. DOT-39 cylinders can have a volume of up to 1,526 in.3 (25 L) at a service pressure of 500 psig or less. When offering compressed gases at lower pressures in cylinders, shippers may be authorized to use cylinders with thinner walls—which increases the risk of puncture or corrosion in transit. 

Compressed_Gas_Cylinder_2.jpgThe 75 in.3 volume limit has a history: In 1998, PHMSA—then known as the Research and Special Program Administration (RSPA)—proposed a rulemaking to limit all liquefied flammable compressed gases to 75 in.3 when shipped in DOT-39 cylinders. RSPA decided against this, but then inadvertently omitted the 75 in.3 limit for cyclopropane, ethane, ethylene, and liquefied petroleum gases from the Hazardous Materials Regulations (HMR) when finalizing the rule in 2002.

DOT tried to correct this error in 2016, when—in response to petitions from industry stakeholders—the Agency proposed a new rule to update the hazmat cylinder requirements and revise the cylinder filling requirements for cyclopropane, ethane, and ethylene in 49 CFR 173.304(a)(2). This rule has not yet been finalized.

Until a Final Rule is published, PHMSA is relying on its safety alert to help shippers and carriers avoid what the Agency (and many industry stakeholders) see as an unsafe shipping practice.
 

Meet DOT, IATA, and IMDG Hazmat Training Mandates 


Don’t miss expert-led 49 CFR, IATA DGR, and IMDG Code training when it comes to your area in April. Build a step-by-step process for keeping your hazmat shipments in compliance with the latest requirements. Whether you ship hazmat every day or just once in a while, knowing your responsibilities is crucial to avoid rejection, costly customs delays, and DOT fines now as high as $77,114 per day, per violation.

This month, the Complete Multimodal Hazmat Shipper Certification Workshops will be presented in Chicago on May 2-5, and St. Louis on May 8-11.

Tags: DOT, hazmat shipping, PHMSA

Find a Post

Compliance Archives

Lion - Quotes

I can take what I learned in this workshop and apply it to everyday work and relate it to my activities.

Shane Hersh

Materials Handler

Convenient; I can train when I want, where I want.

Barry Cook

Hazmat Shipping Professional

The instructor took a rather drab set of topics and brought them to life with realistic real-life examples.

Tom Berndt

HSE Coordinator

Our instructor was very dynamic and kept everyone's interest. Hazmat shipping can be a dry, complicated topic but I was engaged the entire time.

Kimberly Arnao

Senior Director of EH&S

Well designed and thorough program. Excellent summary of requirements with references. Inclusion of regulations in hard copy form, as well as full electronic with state pertinent regulations included is a great bonus!

Oscar Fisher

EHS Manager

The instructor was very knowledgeable and provided pertinent information above and beyond the questions that were asked.

Johnny Barton

Logistics Coordinator

The course is well thought out and organized in a way that leads to a clearer understanding of the total training.

David Baily

Hazmat Shipping Professional

I chose Lion's online webinar because it is simple, effective, and easily accessible.

Jeremy Bost

Environmental Health & Safety Technician

You blew the doors off the competition!

Stephen Bieschke

Facilities Manager

Lion Technology workshops are amazing!! You always learn so much, and the instructors are fantastic.

Dorothy Rurak

Environmental Specialist

Download Our Latest Whitepaper

Hazardous materials shipment rejections bear a big cost. Use this guide to end operational and logistical disruptions that severely impact your bottom line.

Latest Whitepaper

By submitting your phone number, you agree to receive recurring marketing and training text messages. Consent to receive text messages is not required for any purchases. Text STOP at any time to cancel. Message and data rates may apply. View our Terms & Conditions and Privacy Policy.