Lion will be closed on Monday, February 16, 2026. Online training support is available via support@lion.com.
Search

Auto-parts Manufacturer Pays $1.5M After Lockout/Tagout Accidental Death

Posted on 9/11/2020 by Lauren Scott

An auto-parts manufacturer has agreed to a $1.5 million settlement to resolve allegations that the company allowed workers to ignore OSHA safety standards, resulting in the death of one of its employees.

On June 18, 2016, a machinery operator at a metal stamping plant in Cusseta, AL walked into an enclosure to troubleshoot a malfunctioning piece of machinery. The worker was then struck by a robotic arm, pinning her against another machine. The employee died the next day at the hospital.

In the plea deal, the company acknowledges that facility officials were aware that workers were not following the proper lockout/tagout (LOTO) procedures for deactivating machinery before servicing or repairing equipment.

The manufacturer agreed to pay a $500,000 fine, plus $1 million to the survivors of the worker. The company will make improvements to its safety program and accept additional inspections by the Occupational Safety and Health Administration.
 

Protecting Employees from Hazardous Energy With LOTO

OSHA defines hazardous energy as the “unexpected startup or release of stored energy.” When this hazardous energy is released during maintenance or servicing, whether it’s electrical, mechanical, hydraulic, chemical, or otherwise, it can badly injure or even kill the employee(s) working on the machine. According to OSHA, failure to control hazardous energy accounts for almost 10 percent of serious accidents across many industries.

Lockout/tagout is the industry standard for controlling hazardous energy. An effective LOTO strategy involves the use of lockout devices for equipment that can be locked out (i.e., physically restrained or blocked from starting up or releasing energy).

“Tagout” refers to the use of tags, which may be used when a lock is not compatible. Tags provide a warning for employees, but do not physically stop the machine from moving the way a lock does.

OSHA’s regulations at 29 CFR 1910.147 lay out employers’ responsibilities for protecting workers from the release of hazardous energy by implementing safety procedures and training workers on how to use the LOTO system (see 29 CFR 1910.174(c)(7)).
 

Safety Training Is the Best Accident Prevention

When workers know the regulations behind safety procedures, they are less likely to cut corners, reducing the chance of accidents and preventing costly OSHA violations.

Meet OSHA's Lockout/Tagout training requirement with the Lockout/Tagout online training. In addition to learning the basics of LOTO systems from the 29 CFR regulations, employees develop an understanding of risks associated with hazardous energy; site-specific energy control procedures; application, removal, and transfer of LOTO devices; and best practices for training and re-training workers on these procedures.

The Lockout/Tagout online safety course is now available for $29. Learn more about the training here or call (888) 546-6511 to sign up today.
 

Tags: Alabama, lock out, lock out tag out, lockout, LOTO, osha, osha enforcement, safety, tag out, tagout, workplace safety

Find a Post

Compliance Archives

Lion - Quotes

The instructor does a great job at presenting material in an approachable way. I have been able to save my company about $30,000 in the last year with what I have learned from Lion!

Curtis Ahonen

EHS&S Manager

I used the IT support number available and my issue was resolved within a few minutes. I don't see anything that could have made it better.

Danny Province

EHS Professional

I was able to present my scenario to the instructor and worked thru the regulations together. In the past, I attended another training firm's classes. Now, I have no intention of leaving Lion!

Diana Joyner

Senior Environmental Engineer

We have a very busy work schedule and using Lion enables us to take the course at our own time. It makes it easy for me to schedule my employees' training.

Timothy Mertes

Hazmat Shipping Professional

Course instructor was better prepared and presented better than other trainers. Course manual and references were easier to use as well.

Marty Brownfield

Hazardous Waste Professional

The instructor took a rather drab set of topics and brought them to life with realistic real-life examples.

Tom Berndt

HSE Coordinator

Lion's training was by far the best online RCRA training I've ever taken. It was challenging and the layout was great!

Paul Harbison

Hazardous Waste Professional

Best instructor ever! I was going to take my DOT training w/a different provider, but based on this presentation, I will also be doing my DOT training w/Lion!

Donna Moot

Hazardous Waste Professional

The instructor was probably the best I ever had! He made the class enjoyable, was humorous at times, and very knowledgeable.

Mary Sue Michon

Environmental Administrator

The instructor made the class enjoyable. He presented in a very knowledgeable, personable manner. Best class I've ever attended. Will take one again.

John Nekoloff

Environmental Compliance Manager

Download Our Latest Whitepaper

Get to know the top 5 changes to OSHA’s revised GHS Hazard Communication Standard at 29 CFR 1910.1200 and how the updates impacts employee safety at your facility.

Latest Whitepaper

By submitting your phone number, you agree to receive recurring marketing and training text messages. Consent to receive text messages is not required for any purchases. Text STOP at any time to cancel. Message and data rates may apply. View our Terms & Conditions and Privacy Policy.